We design and build highly complex tools for the production of complex injection molded parts. Our moldmaking services begin with the preliminary work in innovative CAD design, encompass close coordination with the client’s experts across all development stages, and only end with the manufacture and provision of highly complex molds.
Through our own mold construction, we develop, design and realize your ideas.
In case of special regulations or market changes, we are able to quickly intervene in the production process.
Individualised hardware and software testing systems ensure the quality of every single product.
For over 100 years, we have been manufacturing tools for injection molded parts in complex designs, both for our own production needs and for customer projects that realize them in our own production.
Highest quality, flexibility, fast response times and adherence to delivery dates are just some of the prerequisites for a cooperative partnership in tool and mold making.
The internal tool shop at B&S manufactures complex injection molds with the highest precision according to your requirements. In addition to manufacturing the injection molds, we also support you with our maintenance service. This allows you to keep your production downtime to a minimum.
In our tool manufacturing, the challenges cannot be big enough for us. We therefore look forward to any complex task.
Product idea
• Support for the realization of your ideas
• innovative und individuelle Lösungen
• Help at every stage of the development process
• Checking for feasibility and economic efficiency
Construction
• many years of experience of our designers
• specific solutions for all requirements
• modern CAD/CAM technology
• Simulations
Project Management
• Contact person during all project phases
• Control and management of the project
• Close cooperation with the customer
• Regular reporting
Software
All common formats
Fill simulation
Due to our modern machinery we are not only able to manufacture tools for complex injection molded parts,
but also to produce precise and high quality mechanical components of all common materials.
We respond flexibly to the individual wishes and requirements of customers and offer perfectly coordinated solutions.
To ensure trouble-free processes in the production of injection molded parts, we offer our customers quality-assured mold maintenance.
The maintenance service includes the following services:
(In cooperation with NMB Neu Metallbearbeitung)
Axis-travel (X/Y/Z): 400 x 300 x 300 (mm)
Max. workpiece size: 450 x 300 x 300 (mm)
Max. drilling depth: 300 mm
Work table load capacity: 300 kg
• Wire erosion machine Sodick VL 600 Q
Axis-travel (X/Y/Z): 600 x 400 x 270 (mm)
Max. workpiece size: 800 x 700 x 250 (mm)
Work table load capacity: 700 kg
Axis-travel (X/Y/Z): 500 x 850 x 450 (mm)
Work table load capacity: 2000 kg
Top load: 200 kg
Measuring range (X/Y/Z): 650 x 1000 x 500 (mm)
Work table load capacity: 500 kg
(Further conventional machines available)
In industrial mold making, Bernhardt & Schulte has acquired extensive know-how for many industries. We successfully apply this knowledge even when the products are not manufactured in-house.
From the idea to production, we at Bernhardt & Schulte are the sole contact for your series production with the help of plastic injection molding. Through our in-house mold construction, we have the possibility to intervene in production processes as quickly as possible.
For required complex functions, B&S manufactures technical plastic molded parts using the injection molding process for every industry sector.
To solve many tasks in the electrical and electronics industry, we create individual switching systems according to your requirements.
With B&S injection molding technology, inserts can be reliably overmolded around complex components with thermoset or thermoplastic.
We manufacture high quality and individual tools and molds for your field of application. You benefit from the many years of expertise of B&S
Send us a request for your project using the contact form on this page.
With the information from your request, we carry out a feasibility analysis. In doing so, we carefully check whether the project can be implemented technically, commercially and in terms of time.
After a positive evaluation of the manufacturability analysis, we will prepare a mold calculation and a checklist. We will then send you the offer.
Provided that the offer has been accepted, we start with the mold production.
Once the required molds have been completed, we initiate the production of the samples in close consultation.
As soon as quality assurance has approved the sample and it meets your expectations, we will begin the serial production.
Do you have questions about our services, products or processes?
We will be glad to help you!
We will be glad to help you
Bernhardt & Schulte GmbH & Co. KG
Oststraße 20
58540 Meinerzhagen | Deutschland
Telefon +49 (0) 2354 926 5
Fax +49 (0) 2354 926 340
Bernhardt & Schulte GmbH & Co. KG
Lagerhausstraße 12
96349 Steinwiesen/Ofr. | Deutschland
Telefon +49 (0) 9262 99 30 0
Fax +49 (0) 9262 99 30 20
