Our solutions in plastics technology

Tool & mold making for injection molded parts

We design and build highly complex tools for the production of complex injection molded parts. Our moldmaking services begin with the preliminary work in innovative CAD design, encompass close coordination with the client’s experts across all development stages, and only end with the manufacture and provision of highly complex molds.


Through our own mold construction, we develop, design and realize your ideas.


In case of special regulations or market changes, we are able to quickly intervene in the production process.

Quality assurance

Individualised hardware and software testing systems ensure the quality of every single product.

A perfect product needs a perfect tool

Expert for precise molding and injection molding parts

For over 100 years, we have been manufacturing tools for injection molded parts in complex designs, both for our own production needs and for customer projects that realize them in our own production.

Highest quality, flexibility, fast response times and adherence to delivery dates are just some of the prerequisites for a cooperative partnership in tool and mold making.

All from one source

Services mold construction

Feasibility studies

Project Management

Development and

CAD/CAM processing

Production of
injection molds

Quality management

Maintenance service for molds

Contract manufacturing

From idea to implementation

Development and design of the injection molds

The internal tool shop at B&S manufactures complex injection molds with the highest precision according to your requirements. In addition to manufacturing the injection molds, we also support you with our maintenance service. This allows you to keep your production downtime to a minimum.

In our tool manufacturing, the challenges cannot be big enough for us. We therefore look forward to any complex task.

Product idea
• Support for the realization of your ideas
• innovative und individuelle Lösungen
• Help at every stage of the development process
• Checking for feasibility and economic efficiency

• many years of experience of our designers
• specific solutions for all requirements
• modern CAD/CAM technology
• Simulations

Project Management
• Contact person during all project phases
• Control and management of the project
• Close cooperation with the customer
• Regular reporting

CAD Anlasserdeckel





All common formats



Fill simulation

Lohnfertigung Spritzgusswerkzeuge
Precise - Flexible - Versatile

Contract manufacturing

Due to our modern machinery we are not only able to manufacture tools for complex injection molded parts,
but also to produce precise and high quality mechanical components of all common materials.

We respond flexibly to the individual wishes and requirements of customers and offer perfectly coordinated solutions.

Tool maintenance on call

Maintenance service for long-life tools

To ensure trouble-free processes in the production of injection molded parts, we offer our customers quality-assured mold maintenance.

The maintenance service includes the following services:

Modern machines for the highest precision

Our machine park



5 Axis

Deckel dmu 40 eVo with 12-fold pallet changer
Axis-travel (X/Y/Z): 400 x 400 x 375 (mm)
Work table load capacity: 250 kg
• Mazak CV5-500
Axis-travel (X/Y/Z): 730 x 450 x 470 (mm)
Work table load capacity: 200 kg

3 Axis

• Wemas VZ 1000
Axis-travel (X/Y/Z): 1016 x 610 x 660 (mm)
Work table load capacity: 700 kg


• Deckel dmc 635V
Axis-travel (X/Y/Z): 635 x 510 x 460 (mm)

Work table load capacity: 400 kg

Start hole drilling/
Wire eroding

(In cooperation with NMB Neu Metallbearbeitung)

• Start hole drilling machine Drilling BMD703-400

Axis-travel (X/Y/Z): 400 x 300 x 300 (mm)
Max. workpiece size: 450 x 300 x 300 (mm)
Max. drilling depth: 300 mm
Work table load capacity: 300 kg

• Wire erosion machine Sodick VL 600 Q
Axis-travel (X/Y/Z): 600 x 400 x 270 (mm)
Max. workpiece size: 800 x 700 x 250 (mm)
Work table load capacity: 700 kg

Die sinking

• OPS Ingersoll Gantry Eagle 800 with 30-fold electrode changer

Axis-travel (X/Y/Z): 500 x 850 x 450 (mm)
Work table load capacity: 2000 kg
Top load: 200 kg

Coordinate measuring

Coordinate measuring

• Wenzel LH 65

Measuring range (X/Y/Z): 650 x 1000 x 500 (mm)
Work table load capacity: 500 kg

(Further conventional machines available)

Suitable plastic parts for your industry

We develop plastic parts for a wide range of industries

In industrial mold making, Bernhardt & Schulte has acquired extensive know-how for many industries. We successfully apply this knowledge even when the products are not manufactured in-house.

Contract Manufacturing for Mechanical Engineering & Automation

Our expertise for your injection molding production

Our injection molding services

From the idea to production, we at Bernhardt & Schulte are the sole contact for your series production with the help of plastic injection molding. Through our in-house mold construction, we have the possibility to intervene in production processes as quickly as possible.


For required complex functions, B&S manufactures technical plastic molded parts using the injection molding process for every industry sector.


To solve many tasks in the electrical and electronics industry, we create individual switching systems according to your requirements.

Umspritzen von Einlegeteilen

With B&S injection molding technology, inserts can be reliably overmolded around complex components with thermoset or thermoplastic.


Tool and mold making

We manufacture high quality and individual tools and molds for your field of application. You benefit from the many years of expertise of B&S

Moving your Product from prototype to production
How we process your request

Your request

Send us a request for your project using the contact form on this page.

Internal coordination

With the information from your request, we carry out a feasibility analysis. In doing so, we carefully check whether the project can be implemented technically, commercially and in terms of time.


After a positive evaluation of the manufacturability analysis, we will prepare a mold calculation and a checklist. We will then send you the offer.

Mold construction

Provided that the offer has been accepted, we start with the mold production.

Production of the samples

Once the required molds have been completed, we initiate the production of the samples in close consultation.

Start of serial production

As soon as quality assurance has approved the sample and it meets your expectations, we will begin the serial production.

Send us request with no obligation

Do you have questions about our services, products or processes?
We will be glad to help you!
We will be glad to help you